Fast Troubleshooting for Production Downtimes and Quality Issues
Troubleshooting as a mutual effort:
We improve your solder and sinter lines, with a holistic approach of your entire manufacturing process in mind.
We optimize your cycle time, increase your yield and improve quality by analyzing the individual processes and their interdependencies. In order to do this, we develop solutions that can be quickly implemented.
We perform all of these services in close collaboration with your in-house engineers. Moreover, we aim to ensure that these actions have a sustainable effect and thus train and coach your employees after the troubleshooting.
Rapid tests to inspect material quality, tools and equipment
Support of your production personnel and analysis of the processes
Optimization of relevant parameters
Identification of safe process windows through design of experiments and evaluation
Implementation of the measures in cooperation with your engineers
Training your employees to eliminate typical production failures
Implementation of statistical process controls (SPC)
Identification of your expectations and objectives
Estimation of effort
Preparation of an individual offer based on your expectations and objectives
We discuss the detailed approach for the project and start with the first classification of the production processes
Troubleshooting of production issues in cooperation with your in-house engineers. Depending on the severity of the issue, t he duration may range from a few days to several weeks or months.
Preliminary examination of the actions’ success after a few days. If necessary, adjustments to the project plan are made
Presentation of results
Joint evaluation of the project’s success You receive a project report as well as further recommendations.
Development of follow-up actions to sustain quality and process stability
Verification of the success
Assessment of actions after a few weeks. Fine tuning where required.
Do you have further questions regarding production troubleshooting? Do not hesitate to contact us!